Die Casting Case Studies

These case studies are production problems, not portfolio shots. A wall thin enough to warp, anodizing on a die casting, a relief that runs the whole way around a ring, a plated surface with no pits. Each one lists the material, the finish, and the process decisions that made the part manufacturable at volume.

  • Yerba Mate Cup Embossed Decorative Ring

    Yerba Mate Cup Embossed Decorative Ring

    Casting a full-circumference embossed zinc ring: ring slider mould, shrinkage control for roundness, fine relief filling, stable antique silver plate.

  • Shaver Linear Motor Housing

    Shaver Linear Motor Housing

    Zinc housing at 0.5 mm wall and ±0.03 mm: plated without pitting via die cooling, ejector locking, polishing fixtures and in-die holes.

  • Cosmetic Aluminum Alloy Housing

    Cosmetic Aluminum Alloy Housing

    Anodizable cosmetic housing in low-silicon Al-Mg alloy: vacuum die casting, silicon-free release agent, re-melt control and anodizing agreed at sampling.